Roller-Chest Combination: Higher Efficiency and Better Flatness1、Four elastic pressure rollers are designed at the entrance of the roller ironer, allowing 30% of the moisture in the fabric to evapora...
Roller-Chest Combination: Higher Efficiency and Better Flatness
1、Four elastic pressure rollers are designed at the entrance of the roller ironer, allowing 30% of the moisture in the fabric to evaporate, reducing the moisture content so that the fabric can smoothly enter the flexible ironing chest for drying and shaping.
2、The rollers are made of high-quality boiler carbon steel, which has better thermal conductivity, with a heat transfer speed 2.5 times that of stainless steel. The surface is treated with anti-rust polishing, improving ironing speed and ensuring flatness.
3、The angle at which the fabric wraps around the roller reaches 270 degrees, utilizing a double-sided ironing design for rapid moisture evaporation and high flatness.
4、 The chest ironing is equipped with a powerful, modular dehumidification suction cylinder. The dehumidification is closely related to the amount of moisture evaporated, with each chest having an independent dehumidification unit that effectively increases the operational speed of the ironer.
5、The surface of the suction cylinder has a perforated structure that ensures stable steam flow and consistent longitudinal pressure. A suspended automatic calibration system automatically adjusts the pressure between the felt and the ironing chest, accommodating thermal expansion and mechanical stress. This system ensures uniform pressure distribution throughout the entire service life, resulting in high flatness of the ironed fabric.
Easily Operate with 100 Intelligent Ironing Programs
Equipped with a leading PLC intelligent control system and a 10-inch full-color touchscreen, the operation and programming are user-friendly. It allows for the customization of up to 100 intelligent ironing programs, perfectly controlling various ironing parameters to meet different fabric ironing needs. The control system can also connect and work with different brands of spreading machines and folding machines through various methods.
Multiple Designs for Energy Savings and Consumption Reduction
1、 Insulation measures have been implemented on both ends of the roller dryers, the sides of the flexible ironing chests, around the enclosure, and on all steam pipelines, reducing steam consumption by 5% while improving production efficiency and creating a comfortable working environment.
2、The flexible ironing chest features a bridge connection that synchronizes steam circulation heating and ironing, enhancing thermal efficiency.
3、The Mitsubishi PLC control system is programmable, allowing for the setting of steam supply times for preheating, operation, lunchtime breaks, and end-of-day processes based on the ironer's working rhythm. This effectively manages steam usage and can significantly reduce consumption.
4、The automatic temperature adjustment design for sheets prevents excessive ironing and steam waste. It features a function that automatically regulates steam pressure, keeping it between 1.5 and 2.5 bar while ironing sheets.
1、The roller ironer is made of high-quality boiler carbon steel, which offers better pressure resistance than stainless steel. The wall thickness of the drum reaches 11 to 12 mm, designed to withstand a pressure of 1.5 MPa, with a test pressure of 1.2 MPa and a maximum working pressure of 1 MPa, ensuring safety and reliability for peace of mind during use.
2、The built-in remote control function allows for the replacement of guide belts and ironing belts by just one person, effectively preventing workplace injuries.
3、The main steam inlet is equipped with a "pressure relief valve." If the supplied steam pressure exceeds 1 MPa, the control system enters a working state, automatically shutting off the steam supply to the entire machine until the steam pressure returns to normal.
High-Quality Components, Superior Processing Techniques, Reduced Maintenance Difficulty
1、All major components, including electrical elements, pneumatic components, transmission parts, ironing belts, and condensate valves, are made from high-quality imported products.
2、All fabric guide rollers on the roller ironers are precision machined from specially designed high-precision steel pipes, ensuring that the ironing belts do not deviate and maintaining ironing quality.
3、The power transmission system of the chest ironer features advantages of "no adjustment, zero maintenance," utilizing independent motors for direct drive without belts or other hazardous power transmission devices. Each chest is equipped with an inverter, employing advanced electronic methods to control the speed of each chest. The design eliminates belts, sprockets, chains, and grease, facilitating direct transmission and significantly reducing failure rates and maintenance costs.